Apollo Marconi
8x1.5in|204x38mm Stainless 316 Marine Grade - Polished #8
8x1.5in|204x38mm Stainless 316 Marine Grade - Polished #8
Handmade architectural address numbers & letters from the same craftsmen selected by Design Within Reach to supply their Stainless Neutra House Numbers circa 2004-09.
Material
Material
Type 316 stainless steel is another option for crafting address numbers and sign letters, offering its own set of features, benefits, and potential downsides. Here's an overview:
**Features:**
1. **Enhanced Corrosion Resistance:** Type 316 stainless steel is renowned for its exceptional corrosion resistance, making it suitable for even more demanding outdoor environments, including coastal and marine areas. It can resist the effects of saltwater, chemicals, and harsh weather conditions.
2. **Molybdenum Content:** The addition of molybdenum in Type 316 stainless steel further enhances its resistance to pitting and crevice corrosion, making it an excellent choice for applications exposed to chloride-rich environments.
3. **High Strength:** This type of stainless steel offers good tensile strength and durability, ensuring that address numbers and sign letters made from Type 316 will remain structurally sound over time.
4. **Heat Resistance:** Type 316 stainless steel retains its strength and shape at elevated temperatures, making it suitable for applications where exposure to sunlight or heat sources is a consideration.
**Benefits:**
1. **Exceptional Durability:** The superior corrosion resistance of Type 316 stainless steel ensures that address numbers and sign letters will have a prolonged lifespan, even in highly corrosive environments. This is particularly advantageous for coastal properties or areas with significant salt exposure.
2. **Low Maintenance:** The material's resistance to corrosion and staining reduces the need for frequent cleaning and maintenance. This is a significant benefit for homeowners and architects looking for long-lasting, low-hassle solutions.
3. **Aesthetic Appeal:** Type 316 stainless steel offers a sleek and polished appearance that enhances the visual appeal of address numbers and sign letters. The material's quality finish contributes to the overall aesthetics of the design.
4. **Versatility:** Whether you're creating modern or traditional designs, Type 316 stainless steel can accommodate a range of styles. Its corrosion resistance, strength, and heat resistance make it suitable for diverse architectural preferences.
**Downsides:**
1. **Higher Cost:** Compared to some other stainless steel grades, Type 316 stainless steel can be more expensive due to its enhanced corrosion resistance and added alloying elements.
2. **Potential for Surface Marks:** Despite its durability, Type 316 stainless steel can still develop surface scratches or marks over time. However, these can often be minimized through regular maintenance and care.
3. **Limited Formability:** While Type 316 stainless steel is moderately formable, it may not be as easily shaped as other less corrosion-resistant stainless steels. Complex and intricate designs might require additional fabrication processes.
In conclusion, Type 316 stainless steel offers a range of features and benefits that make it a premium choice for crafting address numbers and sign letters, especially in environments where corrosion resistance is paramount. Its exceptional durability, low maintenance, aesthetic appeal, and adaptability to different design styles cater to the needs of homeowners, architects, and builders. However, the higher cost and considerations for potential surface marks should be taken into account when selecting this material.
Physical Properties of type 316 and 316L steels:
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Density: 0.799g/cubic centimeter
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Electrical resistivity: 74 microhm-centimeters (20 degrees Celsius)
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Specific Heat: 0.50 kiloJoules/kilogram-Kelvin (0–100 degrees Celsius)
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Thermal conductivity: 16.2 Watts/meter-Kelvin (100 degrees Celsius)
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Modulus of Elasticity (MPa): 193 x 103 in tension
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Melting Range: 2,500–2,550 degrees Fahrenheit (1,371–1,399 degrees Celsius)
Manufacture Method
Manufacture Method
E X E C S U M M A R Y
The "reverse channel" or "fabricated channel" method is a sophisticated and lower carbon footprint method of crafting dimensional sign letters. It combines cutting-edge CNC technology to shape the faces with the artistry of skilled silversmiths who shape the sides of the letters. Silver solder or other types of solder are used to securely attach the faces and returns. The right angle meeting point of the two surfaces are then blended to achieve either a satin brushed or mirror polished finish, resulting in meticulously crafted letters that are both visually appealing and durable.
M O R E . . .
**Lower Carbon Footprint:**
The method described below is a "greener" use of materials as the end product is hollow, using a fraction of the metal that would normally be consumed for solid letters and numbers of this size. The training and dexterity required from the artisanal standpoint is where this manufacturing method gets its most meaningful inputs.
**CNC Technology for Cutting Faces:**
- CNC technology plays a pivotal role in this process by precisely cutting the faces of the letters and numbers. This ensures accuracy and consistency in the shapes and dimensions, forming the foundation of the letter design.
**Handwork by Trained Silversmiths:**
- Skilled silversmiths, who possess specialized expertise, are essential for shaping the sides or "returns" of the letters. Their craftsmanship becomes particularly crucial for shorter, smaller characters with narrow strokes and deep returns, where manual shaping is more intricate, ensuring the letters achieve a seamless and visually appealing three-dimensional appearance.
**Soldering and Fastening:**
- Inside the open back of each letter, silver solder or other types of solder are applied to securely fasten the faces to the returns. This soldering process reinforces the structural integrity of the letters.
**Blending Faces and Returns:**
- To create a harmonious transition between the faces and returns of the letters, the surfaces are meticulously blended together. This process involves using abrasive tools like a Dynafile and/or other gentler abrasives, depending on whether a satin grained (#4) or mirror polished (#8) finish is specified.
**Attaching Threaded Stud Locations:**
- Depending upon the overall size or complexity of the number or letter shape, 3 to 5 nuts are attached with solder to metal straps and in turn secured to the open backs of each number or letter with solder. These accept the threaded studs that come with each order and over which the spacer tubes are placed prior to installing in the holes drilled into the mounting surface (wall, door, fence post, etc). We also offer alternate attachment/affixing axes such as bottom mount or top mount, as well as offering enclosed backs to match the faces and returns should they be visible from the back.
**Creating the Drilling Pattern:**
The hole pattern for each number is transferred carefully to a single paper drilling pattern for the whole address set. The look of this is based upon your approved layout for the set – whether vertical, monospaced, diagonal or other tracked and kerned specifications – which you have relayed to us.
Surface
Surface
A #8 metal surface's mirror-polished finish reflects foliage and nearby architectural elements and finishes with remarkable clarity, offering both advantages and drawbacks. Careful consideration is necessary to harness its benefits while mitigating potential downsides.
If your attachment location is above eye level, and across from a view of open sky (rather than foliage) this is a natural lighting environment well suited to the #8 finish.
For best results, consider what the complimentary angle shows the first time searcher of your address. When approaching in a vehicle, would your polished address numbers offer your visitor a view of the plantings on the other side of your property? This can be fine if the surface they are installed to has a brighter LRV (light reflectance value) than your foliage. If however they are installed to a darker surface, you may find that what they reflect back to the eye creates a cloak of invisibility. If so, and you prefer authentic integral metal over painted surfaces, you will find the more subtle approach of the #4 finish to your liking.
NOTE: None of the above applies to our oxidized brass and copper, which start out with a polished surface, but after oxidizing acquire a muted satin quality with none of the above described quirks affecting visibility.
Also Noteworthy: The reflective surface may require more frequent cleaning and maintenance to preserve its pristine appearance, making it less suitable for marine adjacent environments and regions with frequent morning fog or daily rainfall.
Finish
Finish
E X E C S U M M A R Y
When stainless steel is exposed to the atmosphere, especially in the presence of moisture, a chemical reaction occurs between the chromium in the steel and the surrounding oxygen. This reaction leads to the formation of a chromium oxide layer on the surface of the steel. This layer is extremely thin and tightly adherent, but it plays a crucial role in preventing further corrosion of the metal. This phenomenon is commonly referred to as "passivation" and is a key characteristic of stainless steel's corrosion-resistant properties.
M O R E . . .
1. **Self-Healing:** One of the remarkable features of the chromium oxide layer is its ability to self-heal. If the layer is scratched or damaged, even down to a molecular level, it will quickly reform when exposed to oxygen. This property ensures the continued protection of the stainless steel surface.
2. **Thin and Transparent:** The chromium oxide layer is extremely thin, measuring only a few nanometers in thickness. Despite its minimal thickness, it provides effective protection against corrosion.
3. **Inert and Stable:** The layer is chemically inert and stable, which means it doesn't react with other substances in the environment. This stability ensures that the protective qualities of the layer remain intact over time.
4. **Enhanced by Alloying Elements:** Various alloying elements in stainless steel, particularly chromium and nickel, contribute to the formation and stability of the chromium oxide layer. Higher chromium content enhances the protective capabilities of the layer.
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